Nzira huru yekugadzira: simbi yakatenderedzwa → kuongororazve → kupenengura → kupenengura → kuisa pakati → kudziyisa → perforation → pickling → musoro wakatsetseka → kuongorora uye kukuya → kutonhora kukunguruka (kudhirowa kunotonhora) → kudzikisa → kupisa kupisa → kutwasanura → kutema pombi (yakagadziriswa-kusvika-kureba) )→ioned (yakagadziriswa-kusvika-kureba) → kunhonga → kupedzisa, ultrasonic chigadzirwa kumanikidza)→ kurongedza uye kuchengetedza.

1. Round simbi yekucheka: Mushure mokugamuchira simbi yakatenderera kubva mudura rezvinhu zvakasvibirira, verengai kureba kwekucheka kwesimbi yakapoteredza maererano nezvinodiwa zvekugadzirisa, uye gadzira mutsara pasimbi yakatenderera. Simbi dzakarongedzerwa zvinoenderana nesimbi mamakisi, nhamba dzekupisa, nhamba dzekugadzira batch uye zvirevo, uye migumo inosiyaniswa nependi yemavara akasiyana.

2. Kuisa pakati: Paunenge uchiisa pakati pemuchinjiro wekuchera ruoko muchina, tanga watsvaga nzvimbo yepakati muchikamu chesimbi yakatenderedzwa, buritsa gomba remuenzaniso, wozoigadzirisa vertically patafura yemuchina wekuchera kuitira centering. Iwo akatenderera mabara mushure mekuiswa pakati akaturikidzana zvinoenderana nesimbi giredhi, kupisa nhamba, yakatarwa uye yekugadzira batch nhamba.

3. Peeling: peeling inoitwa mushure mekupfuura kuongororwa kwezvinhu zvinopinda. Kupepeta kunosanganisira kusvuura lathe uye kucheka kwechamupupuri. Iyo lathe peeling inoitwa pane lathe nenzira yekugadzirisa yeimwe clamp uye imwe yepamusoro, uye kucheka kwechamupupuri ndiko kuturika simbi yakatenderedza pamushini wemuchina. Ita whirling.

4. Kuongorora kwepamusoro: Kuongororwa kwehutano hwesimbi yakakomberedzwa kunoitwa, uye zvikanganiso zviripo zvinoratidzwa, uye vashandi vanokuya vanovakuya kusvikira vakakodzera. Mazariro akatenderedza akapfuura kuongororwa anounganidzwa zvakasiyana zvichienderana nesimbi giredhi, kupisa nhamba, yakatarwa uye yekugadzira batch nhamba.

5. Round simbi kudziyisa: Round simbi kudziyisa midziyo inosanganisira gasi-yakarerekera pamoto choto choto uye gasi-moto bhokisi-mhando choto. Gasi-inopfurwa yakarerekera-moyo huni inoshandiswa pakudziya muzvikwata zvakakura, uye gasi-inopfurwa bhokisi-mhando yevira inoshandiswa pakupisa muzvikamu zvidiki. Paunenge uchipinda muchoto, mazariro akapoteredza emhando dzakasiyana dzesimbi, nhamba dzekupisa uye zvinyorwa zvinoparadzaniswa nefirimu yekare yekunze. Kana mbariro dzakatenderedzwa dzichipisa, vanoshandura vanoshandisa maturusi akakosha kutenderedza mbariro kuti vaone kuti mbariro dzakatenderedzwa dzinodziya zvakaenzana.

6. Hot rolling kuboora: shandisa kuboora unit uye air compressor. Zvinoenderana neyakaomeswa simbi yakatenderedzwa, mahwendefa egwara anoenderana uye mapulagi emolybdenum anosarudzwa, uye simbi inopisa yakatenderedzwa inoputirwa neperforator, uye mapaipi akaboorwa anoiswa mudziva kuti atonhore zvizere.

7. Kuongorora nekukuya: Tarisai kuti mukati nekunze kwepombi yemarara yakatsetseka uye yakatsetseka, uye hapafaniri kuva neganda remaruva, kuputika, interlayers, makomba akadzika, tambo dzakakomba, shongwe iron, fritters, Baotou nemisoro yejeko. Kukanganisa kwepamusoro kwepombi yemarara kunogona kubviswa nenzira yekukuya yemunharaunda. Mapombi emarara akapfuura kuongororwa kana iwo akapfuura kuongororwa mushure mekugadzirisa uye kugaya nekuremara kudiki anosungirirwa nemabundles emusangano zvinoenderana nezvinodiwa, uye akaturikidzana zvinoenderana negiredhi resimbi, nhamba yevira, yakatarwa uye kugadzirwa batch nhamba yemarara pombi.

8. Kururamisa: Mapombi emarara ari kuuya mumusangano wekuboora akazara mumasumbu. Chimiro chepombi yemarara inopinda yakakotama uye inoda kutwasanudzwa. Midziyo yekutwasanudza ndeye vertical straightening muchina, yakachinjika yekutwasanura uye vertical hydraulic press (inoshandiswa pre-kutwasanuka kana pombi yesimbi ine yakakura curvature). Kuitira kudzivirira pombi yesimbi kuti isasvetuka panguva yekutwasanuka, sleeve yenylon inoshandiswa kudzikamisa pombi yesimbi.

9. Kucheka kwepombi: Maererano nehurongwa hwekugadzira, iyo yakatwasanurwa tsvina pombi inoda kuchekwa musoro nemuswe, uye midziyo inoshandiswa ndeyekukuya vhiri rekucheka muchina.

10. Pickling: Iyo pombi yesimbi yakatwasuka inoda kubikwa kuti ibvise oxide sikeri uye tsvina pamusoro pepombi yemarara. Iyo pombi yesimbi inonyungudutswa mumusangano wekunhonga, uye pombi yesimbi inosimudzwa zvishoma nezvishoma mutangi rekunhonga nekutyaira.

11. Kukuya, kuongorora endoscopy uye kupenya kwemukati: mapaipi esimbi anokodzera kunhonga anopinda kunze kwekukuya kwepamusoro, mapaipi esimbi akakwenenzverwa anoiswa pasi pekuongororwa endoscopic, uye zvigadzirwa zvisina kukodzera kana maitiro ane zvakakosha zvinodiwa zvinoda kukwenenzverwa mukati.

12. Cold rolling process / kutonhora kudhirowa maitiro

Cold rolling: Iyo pombi yesimbi inokungurutswa nemapumburu echigayo chinotonhora, uye saizi uye kureba kwepombi yesimbi inoshandurwa nekuenderera kunotonhora deformation.

Cold draw: Iyo pombi yesimbi inopfuta uye yakaderedzwa madziro nemuchina wekudhirowa unotonhora usingadziye kushandura saizi uye kureba kwepombi yesimbi. Iyo inotonhora-inodhonzwa simbi pombi ine yakakwirira dimensional kurongeka uye yakanaka yepamusoro kupera. Izvo zvakashata ndezvekuti kusara kwekunetseka kwakakura, uye Makuru-diameter anodhonzwa pombi anoshandiswa kazhinji, uye chigadzirwa chakapedzwa kuumba kukurumidza kunononoka. Iyo chaiyo nzira yekutonhora kudhirowa inosanganisira:

① Heading welding head: Kusati kwatonhora kudhirowa, imwe mugumo wepombi yesimbi inoda kutungamirwa (diki dhayamita simbi pombi) kana welding musoro (hombe dhayamita yesimbi pombi) kugadzirira kudhirowa, uye shoma shoma yemhando yakakosha pombi yesimbi inoda kudziyiswa yobva yaenda.

② Kuzora uye kubheka: Pamberi pekudhirowa kunotonhora kwepombi yesimbi mushure memusoro (welding musoro), gomba remukati nekunze kwepombi yesimbi ichaiswa mafuta, uye pombi yesimbi yakavharwa nemafuta inoomeswa isati yatonhora kudhirowa.

③ Kudhirowa kutonhora: Iyo pombi yesimbi mushure mekuomeswa kwemafuta inopinda muchitonho chekudhirowa, uye midziyo inoshandiswa pakudhirowa inotonhora ndeyetani inotonhora yekudhirowa muchina uye hydraulic inotonhora yekudhirowa muchina.

13. Degreasing: Chinangwa chekudzikisa ndechekubvisa mafuta anoputika akabatanidzwa kumadziro emukati uye kunze kwekunze kwepombi yesimbi mushure mekuputira nekusuka, kuitira kuti usasvibisa pamusoro pesimbi panguva yekuvhara uye kudzivirira kuwedzera kwekabhoni.

14. Kurapa kwekupisa: Kurapa kwekupisa kunodzorera chimiro chezvinyorwa kuburikidza nekugadzirisa zvakare uye kunoderedza deformation kuramba kwesimbi. Iyo yekupisa yekurapa midziyo ndeye yakasikwa gasi mhinduro kupisa kupisa kwevira.

15. Kunhonga kwezvigadzirwa zvakapedzwa: Mapaipi esimbi mushure mekucheka anoiswa pasi pekupedzisira pickling nechinangwa chepamusoro passivation, kuitira kuti firimu inodzivirira yeoxide inogona kuumbwa pamusoro pemapombi esimbi uye kuwedzera kushanda kwakanakisisa kwepombi dzesimbi.

16. Kupedzwa kwekuongorora kwechigadzirwa: Nzira huru yekupedza kuongorora chigadzirwa uye bvunzo ndeyekuongorora kwemamita → eddy probe → super probe → kudzvanywa kwemvura → kudzvanywa kwemhepo. Kuongorora kwepamusoro kunonyanya kutarisa nemaoko kana pane kukanganisa pamusoro pepombi yesimbi, kana kureba kwepombi yesimbi uye ukuru hwemadziro ekunze akakodzera; iyo eddy yekuona inonyanya kushandisa iyo eddy ikozvino flaw detector kutarisa kana pane maburi mupombi yesimbi; iyo super-detection inonyanya kushandisa iyo ultrasonic flaw detector kutarisa kana pombi yesimbi yakatsemuka mukati kana kunze; iyo dzvinyiriro yemvura, Air pressure ndeye kushandisa hydraulic muchina uye air pressure machine kuona kana pombi yesimbi inodonhedza mvura kana mweya, kuitira kuti ive nechokwadi chekuti pombi yesimbi iri muchimiro chakanaka.

17. Kurongedza uye kuchengetera: Mapombi esimbi akapfuura kuongororwa anopinda munzvimbo yakapedzwa yechigadzirwa chekurongedza. Zvishandiso zvinoshandiswa pakuputira zvinosanganisira zvivharo zvegomba, mabhegi epurasitiki, jira renyoka, mapuranga emapuranga, mabhanhire esimbi asina tsvina, etc. Nzvimbo yekunze yemativi ose maviri epombi yesimbi yakaputirwa inoputirwa nemapuranga maduku emapuranga, uye nzvimbo yekunze yakasungirirwa nemabhandi esimbi isina tsvina kudzivirira kusangana pakati pemapaipi esimbi panguva yekufambisa uye kukonzera kudhumhana. Packaged simbi mapaipi kupinda rakapedzwa chigadzirwa stacking nzvimbo.